FL5 Card Line

The complete single pass solution

The Card Line provides a highly productive, web fed solution for the manufacture of low cost pre-paid telecom recharge cards reducing cost by combining multiple manufacturing processes into a single process.

Our offering is a ‘turnkey’ solution that not only provides the capital equipment but also a high level of consultative support, training and consumables.

We provide all necessary elements to get you into production as smoothly, and as quickly as possible; from the initial consultation, assistance with applications, process development, full validation and integration of the chosen system to identification and recommendations of consumables, process improvement, support, aftercare and maintenance.


Key Features

  • Inkjet personalisation using thermal or drop on demand technology gives full flexibility on data positioning, content and orientation.
  • Void marking linked with the data and scratch panel verification system ensures void cards are identified for removal and replacement.
  • Verification of scratch panel position and integrity ensures that pin numbers are always securely covered.
  • Silk screen printing on the scratch panel guarantees the best quality scratch with the highest opacity at the lowest cost per pin.
  • Windows based data controller ensures a full integrity system comprising of product tracking, re-order logging, data encryption and security access.
  • Integrated data verification system provides 100% monitoring, comparing al printed variable data to production files.
  • Inline rotary die cutting ensures card format can be changed from multi-pin CR80 to multi-pin sheet, with the change of a single tool.
  • Card stacking or shingle delivery systems ensure that sequences are accurately maintained even at high speed with multiple cards across the web.

Download Datasheet

FL5 Card Line Technical specifications

Min. Single Product Dimensions 50mm x 50mm
Max. Single Product Dimensions 490mm x 600mm
Materials Paper and card
Production Speed (products/per hour) 200,000 CR80 size card and tickets
Production Speed 1,000,000 pins per hour
Substrate Range* 100-600 micron
*Substrate range is subject to machine configuration.

"This press allows us to better serve our customers by utilizing new capabilities and services that go beyond what we could previously offer. We were impressed with Edale’s engineering skills, there are no installations in Nepal which can incorporate such a wide range of substrates, this machine seemed infinitely flexible being able to print on 12 – 600 micron and also add additional options to the press at a later date – to us, this makes our equipment completely future-proof."

Shishir Nahata, Director - Sprint Print and Packaging

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